How Investment Casting works
Investment Casting facilities
- 100000 sq ft in 5 acres industrial land
- In house Design and Mold Manufacturing with Magma flow analysis
- Automated Robotic Shell Handling
- Efficient Melting and Fettling Facility
- Experienced Product development and Engineering
- State of art modern manufacturing set up – Wax patterns to Finish parts
- Precision machining and final heat treatments
- Best in class Dimensional and Metallurgical quality assurance.
- Certified to ISO 9001:2015, AS 9100 Rev D, IATF 16949:2016, ISO 14001:2015
Investment Casting Plant-Tirupati, India
Mold Design & Engineering
- Development of new products
- Highly Skilled & Experienced Engineers
- Pro-E native environment and Flow analysis for all castings
- Mold, Fixtures and Gauges Development
- Wax Pattern mold design and manufacture
- Machining fixtures & Inspection gauge development.
- Trained Black belts – 6 sigma approach in problem solving
- Metallurgical support in ensuring fit and function
Wax Room
- Wax Patterns made with 12T to 35T presses from sourced from USA
- Wax Runners are injection molded
- Uses High Quality Waxes sourced Globally
- Temperature and Humidity Control Environment
- Capacity to Manufacture 300 Wax trees per day
Shell Room
- Temperature & Humidity controlled shell room
- Robotic shell making –Equipment from UK & Canada
- Liquids & Ceramics –High end solutions from reputed manufactures Located in USA
- High quality and consistent molds
- Capacity of 300 shell molds per day
Core Competencies
- Manufactures Highly Complex Shaped parts in low volumes from less than 1K to high 500K
- Parts between 10gms to 20 kg weights
- Part size – up to 400 mm lengths and thickness from 1 mm to 75 mm
- Best In class Design and Engineering support
- Rapid Product Development – 3 weeks to 12 weeks
- International Quality Standards for Casting Soundness and Metallurgy
- Wide variety of air-melt alloys, including carbon and low alloy steels, 300 & 400 series SS, precipitation hardening stainless steels, Nickel and Cobalt based alloys
IC Advantages and Applications
- System driven Product Development & Manufacturing
- Sales & Engineering support at customer’s door.
- Product design, Engineering & Manufacturing under one roof.
- Low cost supply chain to meet every Investment Casting need.
- Management with access to healthy capital & willing to invest in right programs.
- Experience of manufacturing parts for customers in USA, Europe and other South East Asian countries.